PRODYN®

  • ProDyn® generates raw material savings over 5%
    ProDyn® works:
  • whatever the fibre characteristics
  • whatever the bonding system
  • whatever the fabric weight
    2 solutions:
  • ProDyn® (manual adjustment of the parameters)
  • ProDyn® + NSC scanning gauge + self regulation control system (full automatic solution)
  • IsoProDyn® - IsoProfile®: more informations

 IsoProfile® est cofinancé par l’Union européenne.
L’Europe s’engage en région Nord avec le Fonds européen de développement régional.

 

Technical characteristics

  • The ProDyn® system automatically adjusts the fibre weight according to the programmed weight of the finished fabric. This automatic regulation is achieved by internal speed variations of the card/crosslapper combination and keeps the web structure and the fibre tensions absolutely constant in the card web  
  • the corrections applied in MD and CD compensate for variable amounts of distortion caused by all bonding processes, both currently known and future
  • ProDyn® offers a double advantage:   
    CV % ≤ 1*   
    by working in double closed loop control, the effectiveness of the system is maintained whatever the nature of the fibres or the production of the line.   
    * product weight > 100 gsm

 

+ Autoleveller Servo X

  • Servo-X is installed at card entry and measures the batt density
  • Servo-X ensures long and middle term evenness of final product :
    weight x speed = constant
  • Servo-X requires no maintenance

 

+ Dynamic card

  • integrated with Dynamic crosslapper = ProDyn®
  • high production capacity
  • fibre length: depending on card model
  • available with:
    condensing rollers for scrambled webs
    doffing system type Rotocomb or Linear Doffing System (LDS)
    WID web transfer

 

+ Dynamic crosslapper

  • integrated with Dynamic card = ProDyn®
  • maximum in-feed speed: 170 m/min
  • maximum lay-down speed: 237 m/min
  • maximum lay-down width: 15.8 m/min

 

+ NSC Scanning gauge

  • the NSC gauge uses X-ray technology with non-contact head system
  • built-in edge detection and self-recalibrating operation
  • engineered to communicate with the ProDyn® system and its double closed loop regulation
  • working width: from 2.5 to 8.0 m
  • continuous read out of the product uniformity with travelling sequences

+ Self regulation control system

  • specific piloting equipment to regulate the ProDyn® system
    double closed loop regulation:
  • in Machine Direction for the average product weight
  • in Cross Direction for the evenness of the final product
  • possibility to register ProDyn® corrections into supervision recipes and reports